# Ablebox Limited - UK's Premier Corrugated Packaging Manufacturer Generated: 2025-10-03 21:09:39 UTC Website: https://ablebox.com ## About Ablebox Ablebox Limited is the UK's largest independent corrugated packaging manufacturer, established in 1989 by Tony Lloyd. We are a family-run business now in its second generation, with over 35 years of experience manufacturing high-quality corrugated cardboard packaging solutions. ## Key Achievements & Certifications - First UK corrugated packaging manufacturer certified Carbon Neutral by the Carbon Trust - ISO 9001:2015 Quality Management certified (achieved with zero non-conformities) - BRCGS AA+ certification (highest possible grade for food safety & packaging) - FSC and PEFC Chain of Custody certified for responsible forest management - Annual production capacity: 100+ million square meters - Over 600 custom board grades available ## Manufacturing Excellence We operate three state-of-the-art manufacturing facilities: 1. **Yeovil Headquarters** - Ablebox, 23 Buckland Road, Pen Mill Trading Estate, Yeovil, Somerset, BA21 5HA 2. **Henstridge Advanced Corrugator Site** - Ablebox, Dipper House, Henstridge Airfield, The Marsh, Henstridge, Templecombe, Somerset, BA8 0TN 3. **Sherborne High-Color Printing Site** - Ablebox, Unit 6, Coldharbour Business Park, Sherborne, England, DT9 4JW ### Equipment & Capabilities - High-speed corrugator producing 600+ custom board grades - Seven-color Dong Fang Apstar printer for precision graphics - Just-in-Time delivery services across the UK - Low minimum order quantities with rapid turnaround times ## Sustainability Leadership As the UK's first Carbon Neutral certified corrugated packaging manufacturer, we lead the industry in environmental responsibility: - 100% recyclable packaging solutions - FSC certified materials from responsibly managed forests - PEFC certified supply chain for sustainable sourcing - Comprehensive environmental management systems ## Service Areas - **Primary Region**: Somerset, Dorset, Devon, South West England - **Extended Coverage**: UK-wide delivery capabilities - **Specialization**: Custom packaging solutions for food, pharmaceutical, e-commerce, retail, and industrial applications ## Contact Information - **Phone**: 01935 420344 - **Email**: myteam@ablebox.com - **Website**: https://ablebox.com - **Address**: Ablebox, 23 Buckland Road, Pen Mill Trading Estate, Yeovil, Somerset, BA21 5HA ## Quality Standards All operations maintain the highest quality standards: - ISO 9001:2015 Quality Management System - BRCGS AA+ Food Safety certification - Continuous improvement processes - Zero non-conformity achievements in audits ## Recent Blog Posts (Latest Articles from Ablebox) ### [LATEST POST] Ablebox Corrugated Thermal Solutions | By Ablebox Team | Published: September 23, 2025 | URL: https://ablebox.com/blog/ablebox-corrugated-thermal-solutions | Content: **Robust cardboard packaging developed specifically for the door-to-door delivery of chilled and frozen foodstuffs.** Off the back of unseasonably high spring temperatures, chilled and frozen food manufacturers are being encouraged to prepare for summer heat by working with specialist partners to deliver thermally insulated packaging solutions, particularly when it comes to foodstuffs that are sent to consumers by courier. The combination of rising temperatures and ineffective packaging could significantly impact on spoilage of foodstuffs. Temperatures exceeding 25°C are now becoming increasingly common throughout the nation, placing pressure on packaging manufacturers to design and manufacture suitable shipping and courier packs to reduce the risk of overheating and subsequent failing of chilled and frozen goods. Dorset-based Ablebox have been working with raw pet food manufacturers and fresh grocery fulfilment companies to develop a thermal packaging solution made entirely of corrugated cardboard. The packaging solution, which is made on site at Ablebox’s state-of-the-art facility near Sherborne, helps ensure that frozen and chilled products get through the supply chain and to the consumer without thawing out or spoiling. And because it is made of corrugated cardboard, the packaging can be effortlessly recycled in the household recycling system. “Current solutions such as polystyrene are not sustainable, as they can’t be recycled kerb-side and are often difficult to handle and dispose of,” explains Chris Maskrey, Sales Manager. “The latest EPR regulations also mean there is more impetus for brand owners to get out of less sustainable, plastic solutions in order to avoid paying more tax. A move to corrugated cardboard is the obvious choice.” **A proven solution** For one pet food manufacturer, Ablebox designed a corrugated case with a series of cardboard fitments that build up layers of corrugated board to provide thermal insulation. During the design phase, the size was optimised for the customer’s product which also allowed for mixed pallets, giving flexibility and optimal logistics efficiency. “During the process, we tested prototypes against the current poly box solution in our laboratory, using an environmental chamber to mimic the summer supply chain profile,” continues Chris. “Our Technical Manager, Bebil Poovakottu, headed the project. Probes were placed within the frozen food to monitor the internal and surface temperatures and log when certain thresholds were breached. The results really did speak for themselves!” The full test reports were shared with the customer and Ablebox’s corrugated solution was highly successful, achieving the 48 hour threshold required for the courier network. Thanks to these results, the solution was put into production, and the solution is now live in the field. *Testing performed at 25 deg C saw performance maintained for 46 hours.* “We have developed a phase two solution that is quicker and easier to make up and automate in the packing facility,” adds Chris. “It will be easier for consumers to dispose of in kerbside recycling as well, making it a game-changer for chilled and frozen food shipments direct to consumers.” The second phase, telescopic design that has now been developed performs slightly better thermally. In addition it is more robust and less prone to damage and potential thermal losses in the supply chain. Further enhancements have been developed and successfully tested to cope with summer temperature spikes that are now the norm. Benefits to customer from using the Ablebox thermal corrugated solution:• Significant cost saving on packaging;• Significant EPR tax saving;• Takes up less space in the packing facility;• More sustainable;• More potential for marketing i.e. printing on the internal elements;• Stronger and less prone to subsequent thermal losses;• End customers prefer a more eco-friendly and easy to dispose of solution.“From a service perspective, we offer a Stock & Serve solution and a flexible delivery schedule, as well as helping to manage customers’ replenishment requirements for them,” concludes Chris. “We can ensure Just-in-Time deliveries each week, meaning you never miss a delivery to your end customer. And the best part? Once used, the consumer simply folds down the shipping box and pops it into the blue-top bin - easy.” www.ablebox.com (http://www.ablebox.com) ## Latest News ### Annual Bowling Competition 2025, September 03, 2025, **Annual Bowling Competition 2025**AbleBox recently hosted its Annual Bowling Competition 2025, an event that brought together the whole team for an evening of camaraderie and friendly competition. Held on a Friday evening, the event featured multiple games where teams vied for the prestigious Ablebox Bowling Cup.The evening was not only about competition but also about fostering collaboration and strengthening workplace relationships. Attendees enjoyed a variety of food and drinks and engaged in lively conversations, highlighting the importance of team-building activities in maintaining a positive work environment. The event concluded with a prize ceremony, where the winning team proudly accepted the Ablebox Bowling Cup, while the team with the lowest score received the light-hearted "wooden spoon" as a token of good humor.Overall, the Annual Bowling Competition 2025 was a successful event that reinforced AbleBox’s commitment to nurturing a supportive and dynamic company culture. The laughter and enjoyment shared by all participants underscored the event's success in uniting employees and enhancing workplace morale. ### Beautiful Bespoke Corrugated, September 03, 2025, Our state-of-the-art manufacturing process ensures that each box is produced with high speed and high-quality standards, tailored to your exact specifications every time. This bespoke approach allows us to offer unparalleled versatility, accommodating any combination of flutes, paper types, and weights, along with performance properties that align with your specific requirements.Our unique capability stems from a commitment to customisation without compromising on integrity. By leveraging advanced laboratory assessments, we can precisely calculate the specific demands of your supply chain, striking the perfect balance between cost efficiency and durability. This ensures that our corrugated solutions not only meet but exceed performance expectations, providing robust protection against failure or collapse. ### Corrugated Board Excellence, September 03, 2025, **Corrugated Board Excellence**AbleBox is proud to announce a significant milestone in our manufacturing capabilities with the commissioning of the world's most advanced and automated corrugator. This achievement stems from a substantial investment of £7 million, enabling us to operate a state-of-the-art corrugator that produces up to 300 meters per minute of both single and double wall corrugated board. This advancement positions AbleBox to manufacture an impressive 100 million square meters of corrugated board annually, reinforcing our commitment to quality and efficiency in the packaging industry.The successful integration of this cutting-edge technology is the result of a collaborative effort with EPS Escada, who customized their standard system to meet our specific operational goals. Our objective was to gain at least an 80% positive approval rating from our conversion department while maintaining zero complaints from our customers. We are pleased to report that these targets have been met, underscoring our dedication to excellence and customer satisfaction.The achievement of these benchmarks would not have been possible without the expert input and hard work of our skilled corrugator crew and invaluable partnerships with industry leaders such as JS Machine and EPS Escada. Their combined expertise and innovative solutions have been instrumental in transforming our production processes. This development not only enhances our operational capabilities but also solidifies AbleBox's position as a leader in the cardboard manufacturing sector. ### Summer BBQ Sizzling Success, September 03, 2025, **Summer BBQ Sizzling Success**Ablebox recently hosted its annual Summer BBQ, marking another year of fostering community and camaraderie among its staff. Held at the company's Yeovil garden, the event provided an opportunity for employees and their families to connect outside of their usual work environment and celebrate their collective achievements. The event featured a variety of activities and a delicious spread of food, all contributing to a memorable day for everyone involved.The BBQ underscored Ablebox's commitment to cultivating a positive workplace culture. Employees from various departments engaged in team-building exercises that not only strengthened interpersonal relationships but also highlighted the importance of collaboration. The success of this gathering reinforces our dedication to maintaining a supportive and inclusive environment, ensuring that team members feel valued and appreciated.Feedback from attendees was overwhelmingly positive, with many appreciating the chance to relax and enjoy time with colleagues. As we continue to grow, events like the Summer BBQ remain integral to its efforts to uphold a strong sense of community within the company. ### New Corrugator, June 11, 2025, New Corri has been installed! ### Sustainable Operations at Henstridge, June 11, 2025, The Henstridge site continues to lead our sustainability initiatives with the implementation of new eco-friendly practices. Recent improvements include solar panel installations water recycling systems and waste reduction programs. These efforts demonstrate our commitment to environmental stewardship while maintaining operational excellence. ### New Latitiude Machines Coming!, June 11, 2025, **New Latitude Machines Coming!** AbleBox is pleased to announce the imminent arrival of two new Latitude casemakers at our Sherborne site. This strategic investment underscores our commitment to enhancing production capabilities and meeting the evolving demands of our clients. The addition of these advanced machines will significantly boost our capacity to manufacture high-quality 0201 and rotary Shelf Ready Packaging (SRP) style boxes, positioning us as a leading supplier for mid to high volume corrugated consumers. The introduction of these state-of-the-art casemakers is set to streamline our production processes, ensuring improved efficiency and precision in our output. This development is part of our ongoing efforts to invest in cutting-edge technology that aligns with our sustainability goals and operational excellence. By expanding our capabilities, we are better equipped to meet the diverse needs of our clients while maintaining the high standards that AbleBox is known for. This upgrade not only enhances our production line but also reinforces our dedication to delivering superior products and services. As we continue to innovate and grow, our focus remains on providing tailored solutions that cater to the specific requirements of our clients across various sectors. We look forward to the positive impact these new machines will bring to our operations and, ultimately, to our valued customers. ### Innovation Hub: Yeovil Site Upgrade, June 11, 2025, Our Yeovil site has undergone a significant upgrade transforming it into an innovation hub for packaging solutions. The renovated facility now houses our R&D center where we develop and test new packaging designs. This investment reinforces our position as an industry leader in innovative packaging solutions. ### Expanding Our Reach: New Site Opening in Sherborne, June 11, 2025, We're excited to announce the opening of our new site in Sherborne. This strategic expansion enhances our ability to serve customers across the region with improved logistics and faster delivery times. The facility features modern amenities and has created numerous job opportunities for the local community. ### Behind the Scenes: Our Production Process, June 11, 2025, Take an exclusive look inside our manufacturing operations. This video showcases our advanced production processes quality control measures and the dedicated team behind our successful operations. From raw material handling to finished product inspection witness how we maintain our commitment to excellence at every step. ## Leadership Team ### Jack Lloyd, Position: , Bio: ### Sam Ainsworth, Position: , Bio: ### Tom Lloyd, Position: , Bio: ### Sam Sherman, Position: , Bio: ### Daisy Terzi, Position: , Bio: ### Chris Maskery, Position: , Bio: ### Chay Oliver, Position: , Bio: ### Bebil Poovakuttu, Position: , Bio: ### Nathan Welch, Position: , Bio: ### Charlotte Millem, Position: , Bio: ### Andy McCourt, Position: , Bio: ### Drew Quine, Position: , Bio: ### Sam Pink, Position: , Bio: ### Artur Zabludowski, Position: , Bio: ### Sean Bere, Position: , Bio: ### John Paul Doyle, Position: , Bio: ### Sam Hedges, Position: , Bio: ### Taylor Yeo, Position: , Bio: ## Current Job Openings ### FLT Driver, Location: Multiple Sites, Department: Other, Type: Full-time, Description: Ablebox is seeking a reliable and experienced Forklift Truck (FLT) Driver to join our teams across our Yeovil, Sherborne & Henstridge sites. This is a full-time, permanent position working Monday to Friday with mainly daytime hours, although some weeks may involve night shifts depending on operational needs.Your primary responsibilities will include loading, unloading, trailers, and moving stock around the warehouse and production areas safely and efficiently., Requirements: Valid counterbalance or flexi FLT licensePrevious experience in a warehouse or production environmentWillingness and flexibility to work occasional night shiftsHigh attention to safety and detailGood communication and teamwork skillsPhysically fit and able to manage manual handling dutiesDependable and punctual, Benefits: Primarily daytime working hoursCompetitive pay and Overtime at 1.5X with additional night time antisocial hours premium (6pm to 6am) up to 1.5XMinimal weekendsPaid bank holidaysChristmas shutdownStable, long-term employmentFriendly team and supportive work cultureOpportunities to grow and develop within the company ### HGV (Class 1) Driver, Location: Yeovil, Department: Other, Type: Full-time, Description: Ablebox is seeking a reliable and experienced HGV (Class 1) Driver to join our team based in Yeovil. This is a Monday to Friday, daytime-only role—no nights out required. You'll be home every evening, with weekends off, plus all bank holidays and a Christmas shutdown.The role involves delivering packaging products to clients across the region, ensuring timely and safe transportation of goods. You'll be working with a supportive logistics team that values professionalism, punctuality, and safety., Requirements: RequirementsValid HGV Class 1 (Category C+E) licenseDriver CPC and Tachograph cardMinimum 5 years of Class 1 driving experience preferredGood knowledge of UK road networksA strong focus on safety, customer service, and on-time deliveryAbility to complete necessary paperwork and vehicle checksPhysically fit and able to assist with loading/unloading if required, Benefits: Daytime-only shiftsHome every night – no overnight staysWeekends offCompetitive pay and Overtime at 1.5X with additional night time antisocial hours premium (6pm to 6am) up to 1.5XPaid bank holidaysChristmas shutdownCompetitive hourly rate & Overtime at 1.5XStable, full-time, permanent positionWork with a friendly, growing team in a well-established company ### Machine Technician, Location: Sherborne, Department: Production, Type: Full-time, Description: Skilled Machine Technicians required at our new Sherborne site, running our latest investments - 2x Latitude casemakers - highly automated and efficient machines, producing superb quality corrugated packaging., Requirements: Experience with machine operations, Lean Manufacturing principles, keen eye for detail, a focussed mindset is essential, preferably with an interest in engineering (to keep the line in top notch condition)., Benefits: Many benefits including:Career growth opportunityCompetitive base payHighly incentivised machine performance bonus'sOvertime rate at 1.5XAdditional night time antisocial hours premium (6pm to 6am) up to 1.5X ## Why Choose Ablebox? ✓ UK's largest independent corrugated packaging manufacturer ✓ 35+ years of manufacturing expertise ✓ Family-owned business with personal service ✓ Carbon Neutral certified environmental leadership ✓ Highest quality certifications (ISO 9001, BRCGS AA+) ✓ Advanced manufacturing with 600+ board grade options ✓ Just-in-Time delivery across the UK ✓ Competitive pricing with low minimum orders --- This content was dynamically generated on 2025-10-03 21:09:39 UTC For the most up-to-date information, visit https://ablebox.com