Box Manufacturing
Clean, Lean & Agile Operations
Our box plant is clean, lean, agile and highly organised. This means that we aren't forced to inflict long production runs on our customers. Our constant focus on lean and improving efficiency means we can supply shorter runs – but still at highly competitive prices.
Capacity & Lead Time Excellence
We're constantly managing our machines' utilisation to ensure that we always have sufficient capacity to fulfil our orders, in full and at our industry-leading, short, lead times; even at seasonal demand peaks.
Operational Advantages
How our lean operations benefit our customers
Highly organised box plant that enables short production runs without inflicting long runs on customers
Constant focus on lean and improving efficiency allows shorter runs at highly competitive prices
Sophisticated machine utilisation management ensures sufficient capacity for short lead times
Goose BMS facilitates live planning and adaptation to demand changes and urgent requirements
Goose Integration & Planning
Our sophisticated business management system – Goose – facilitates live and agile planning. We are highly capable of adapting to changes in demand and sudden, urgent requirements from our customers.
Goose also incorporates line-side data capture to provide quality, traceability and performance feedback for interrogation. This provides laser-sharp focus for our continuous improvement department.
Production Planning Flow
Quality Control & Technology
Industry-leading quality standards through technology and maintenance
Goose incorporates real-time data capture for quality, traceability and performance feedback
Performance data provides laser-sharp focus for our continuous improvement department
Rigorous planned preventative maintenance achieves industry-leading reliability and quality
Industry-leading product defect rate currently stands at 714PPM (Parts Per Million)
Print Excellence & Innovation
Impactful and increasingly intricate print is a real growth area for AbleBox. We regularly produce high quality post-print, with tight registration, and the tightest control on colour and shade.
High-Quality Post-Print
Regular production of high quality post-print with tight registrationColour Control
Tightest control on colour and shade using latest technology including spectrophotometersExpert Operators
Highly trained operators and technicians with specialized expertiseGrowth Area
Impactful and increasingly intricate print is a real growth area for AbleBoxWe use the latest technology, including spectrophotometers, to help achieve this; along with utilising the expertise of our highly trained operators and technicians.
Continued Investment & Growth
We are undertaking significant investment to further increase our capability and capacity – but always staying true to our ethos of maintaining exceptional service levels.
714PPM Defect Rate
Industry-leading product quality standards
Preventative Maintenance
Rigorous programs ensuring reliability and performance
Capability Expansion
Significant investment in capacity while maintaining service levels